Standard Anodizing Kit - Caswell Inc

By A Mystery Man Writer

Last updated 03 Jun 2024

A%20revolution%20in%20Small%20Scale%20Anodizing!%0A%26nbsp%3B%0A%0AProvides%20a%20durable%20anodized%20surface%20-%20which%20can%20easily%20be%20dyed.%0ASimple%20to%20operate%20-%20Predictable%20consistent%20results%0ALow%20Current%20Density%20means%20%26ndash%3B%20Inexpensive%20power%20source%0ALow%20Current%20Density%20means%20%26ndash%3B%20No%20heat%20buildup%20in%20the%20tank%0AVERY%20dilute%20chemical%20requirement%20%26ndash%3B%20Environmentally%20friendly%0ANo%20fumes%20%26ndash%3B%20SAFER%20in%20confined%20areas%0AFully%20Expandable%20-%20Kits%20can%20be%20made%20bigger%20by%20obtaining%20larger%20plastic%20containers%0AConforms%20to%20Mil%20Spec%20A%208625%20F%0ARead%20How%20To%20Use%20This%20Product%20(PDF%20-%201.9MB)%20(These%20instructions%20are%20included%20in%20the%20manual)%0AView%20The%20Instructional%20DVD%0A%0AAsk%20questions%20about%20this%20product%20on%20our%20anodizing%20forum%0AKit%20does%20not%20contain%20immersion%20heaters.%20If%20you%20require%20heaters%2C%20please%20visit%20www.industrialelectricheating.com%0AStandard%20Kit%20Contains%3A%0A%0A4%20x%206%20gal%20tanks%20with%20lids%20(12%22%20diam%20x%2014%22%20deep)%0A2%20x%208.5%20gal%20enamel%20tank%20with%20lid%20for%20dying%20and%20sealing%20-%20place%20on%20hot%20plate%20to%20heat%0AGlass%20Thermometer%0A1%20x%20Rinsing%20Sprayer%0A1%20pack%20Mist%20Balls%0A1%20x%204oz%20Mist%20Suppressant%20%26ndash%3B%20treats%2048%20gals%20of%20Anodizing%20Solution%0A1%20x%201lb%20Anodizing%20Sealant%20%26ndash%3B%20makes%208%20gallons%0A1%20x%202lb%20Aluminum%20Degreaser%20%26ndash%3B%20makes%203%20gallons%0A2%20x%201%20qt%20De-oxidizer%20%26ndash%3B%20makes%204.5%20gallons%0A2%20x%208%22%20x%208%22%20GP%20Plates%0A1%20x%20Agitator%20Pump%0A6%20x%20Aluminum%20Strips%20(1%20for%20tank%20bar%2C%205%20for%20testing)%0A2%20x%201lb%20Anodize%20%26amp%3B%20Chrome%20Stripper%20-%20Makes%206%20Gal%0A1%20x%20Color%20Wheel%0AThe%20Caswell%20Plating%20Manual%0ARequires%201%20gallon%20Battery%20Acid%20%26ndash%3B%20not%20supplied%0A%0A%0A%0A%0A%0A%0A%0AAt%20this%20stage%20of%20the%20process%20the%20film%20has%20microscopic%20pores%20(see%20picture%20left)%20which%20have%20to%20be%20sealed%20(or%20'fixed')%20by%20dipping%20the%20part%20into%20sealer%20for%2015%20minutes.%20The%20part%20may%20be%20colored%20prior%20to%20boiling%20by%20simply%20soaking%20in%20our%20range%20of%20professional%20anodizing%20dyes.%20An%20almost%20infinite%20range%20of%20colors%20can%20be%20produced%20by%20mixing%20the%20dyes%20together.%0A%0A%0A%0A%0A%0A%0AThe%20most%20exciting%20part%20of%20aluminum%20anodizing%2C%20is%20without%20doubt%2C%20experimenting%20with%20the%20amazing%20array%20of%20colors%20and%20effects%20one%20can%20produce%2C%20with%20a%20little%20practice%20and%20skill.%20The%20metal%20can%20be%20pretreated%20in%20a%20variety%20of%20ways%2C%20polished%2C%20scratch%20brushed%20etc.%2C%20the%20anodize%20film%20grown%2C%20and%20then%20the%20colors%20applied%20prior%20to%20sealing%20the%20anodize%20surface%2C%20permanently%20locking%20the%20colors%20into%20the%20metal.%20The%20system%20is%20ideal%20for%20paint%20ball%20guns%2C%20model%20aircraft%20parts%2C%20and%20prototype%20work.%20The%20manual%20and%20DVD%20discuss%20the%20numerous%20techniques%20for%20dyeing%2C%20including%20multicolor%2C%20%26lsquo%3Bsplash%26rsquo%3B%20dyeing%2C%20silk%20screen%20printing%2C%20air%20brush%20spraying%20etc.%0A%0A%0A%0A%0A%0A%0A%0A%0A%0A%0AEach%20kit%20is%20supplied%20with%20a%20color%20wheel.%20Dyes%20can%20be%20mixed%20together%20to%20create%20a%20host%20of%20different%20colors.%20The%20dyes%20are%20in%20concentrated%20liquid%20form%2C%20a%204oz%20bottle%20makes%20up%202%20gals%20of%20ready%20to%20use%20dye.%20To%20make%20up%20different%20colors%2C%20we%20suggest%20that%20you%20make%20up%20the%20colors%20to%20the%20correct%20dilution%20first%2C%20then%20take%20a%20quantity%20of%20each%20dye%20and%20blend%20them%20together.%20A%20%20color%20chart%20can%20be%20seen%20here.%26nbsp%3B%0A%0A%0A%0AAnodized%20aluminum%20has%20a%20very%20durable%20surface%20that%20is%20unaffected%20by%20weather%20and%20many%20chemicals.%20The%20surface%20will%20resist%20high%20temperatures%2C%20even%20a%20blowtorch%2C%20for%20short%20periods.The%20issue%20of%20safety%20whilst%20anodizing%20is%20addressed%20by%20the%20use%20of%20plastic%20fume%20balls%20and%20a%20chemical%20mist%20suppressant%2C%20both%20of%20which%20float%20on%20the%20surface%20of%20the%20anodizing%20tank.%20During%20operation%2C%20no%20dangerous%20fumes%20are%20evident.%20Anodize%20Fume%20Suppressant%20may%20also%20be%20used%20on%20any%20sulfuric%20acid%20electro-stripping%20or%20etching%20tanks.%0ADon't%20rely%20on%20mist%20suppressants%20entirely%2C%20they%20ALL%20break%20down%20eventually.%20Fume%20balls%20are%20permanent%20and%20they%20help%20control%20heat%20loss%20%26amp%3B%20evaporation%2C%20maintaining%20a%20more%20even%20tank%20temperature.%20Don't%20settle%20for%20kits%20that%20don't%20come%20with%20fume%20balls.%0AAnodizing%20Sealant.%20This%20is%20the%20product%20the%20commercial%20anodizers%20use.%20Add%20only%201%20oz%20per%20gal%20of%20distilled%20water%2C%20and%20heat%20to%20boil%20for%2015-20%20mins.%201lb%20pack%20makes%2016%20gals%20solution.%0AAluminum%20De-Oxidizer%20%26amp%3B%20De-Smut.%20This%20is%20the%20product%20the%20commercial%20anodizers%20use%2C%20a%20liquid%20concentrate%2C%20added%20to%20distilled%20water%2C%20to%20make%20a%20pre-anodize%20dip%20which%20de-smuts%2C%20removes%20unwanted%20materials%20such%20as%20copper%2C%20silicone%20%26amp%3B%20magnesium%20and%20prepares%20the%20metal%20for%20immediate%20anodizing.%20This%20is%20useful%20on%20alloys%20prone%20to%20smutting%20when%20placed%20into%20the%20anodizing%20tank.%20(Usually%20found%20on%20many%20Japanese%20motorcycle%20parts.)%20Aluminum%20De-Oxidizer%20%26amp%3B%20De-Smut%20is%20a%20chrome-free%20liquid%20de-oxidizer%20for%20a%20wide%20range%20of%20alloys.%20It%20operates%20at%20room%20temperature%20and%20is%20also%20an%20excellent%20de-oxidizer%20for%20aluminum%20alloys%20prior%20to%20chromating.%0AAnodize%20%26amp%3B%20Chrome%20Stripper%20is%20a%20super%20fast%20commercial%20grade%20stripper.%20It%20outperforms%20all%20others%20in%20speed%20and%20quality.%20Does%20not%20attack%20the%20aluminum.%201%20lb%20makes%203%20gallons.%0AA%20reliable%20source%20of%20high%20quality%20battery%20acid%20can%20be%20obtained%20from%20NAPA%20AUTO%20STORES.%20See%20NAPA%20Online%20for%20a%20store%20near%20you.%0ABattery%20acid%20makes%20up%20ALL%20types%20of%20anodizing%20baths%20(just%20add%20distilled%20water).%20No%20need%20to%20carry%20different%20solutions%20for%20different%20anodizing%20tasks.%0ABuying%20quality%20battery%20acid%20locally%20saves%20shipping%20hazardous%20materials%20and%20HAZMAT%20charges.%20It%20costs%20next%20to%20nothing%2C%20so%20much%20larger%20setups%20can%20be%20produced%20at%20minimum%20cost%2C%20and%20if%20you%20contaminate%20the%20tank%2C%20it%20is%20inexpensive%20to%20replace%2C%20unlike%20pre-made%20solutions.%0AContains%20Hazardous%20Goods.%20Shipping%20restrictions%20apply.%20Ground%20shipping%20only%20to%20the%20Continental%20USA.%20Please%20call%20%2B1%20315%20946%201213%20or%20contact%20us%20for%20rates%20to%20other%20locations.